THE DESIGN OF THE SMART GAUGE

Abstract

The project is implemented according to the concept of multipurpose tools with the easiest way to complete practical work for the subject of Mechanical Workshop Practice (machining) in Malaysian polytechnics. In the current situation, each student needs to complete the order assignment based on the lab sheet given. In this process, students should use several types of testing and measurement tools such as size measurement, angle determination, thread, and tool grinding. Due to the small size of the tool, it becomes difficult in movement control besides often losing. With a variety of tools used, it thus increases the use of time in completing a task. Therefore, the objective of this project is to complement several types of testing tools and measurements in one tool. In addition, the project can save students time to complete the task. In the manufacturing process, the project started by obtaining testing and measurement tools to be used to complete the task. Next, follow by sketching process and designing using AutoCAD software. For the cutting process, The Metal Laser Die Cut machine is used and the process will be done by using a laser marking machine. In conclusion, this smart gauge which consists of a variety of gauge testers and measurers in one plate can make work easier and more enjoyable. This project can build students’ confidence and make their self-assessment in Mechanical Workshop Practice course. Thus, references to lecturers can be reduced. The processing work carried out by students is more effective and results in a more precise measurement of work materials. For lecturers, the using of Smart Gauge can reduce the time to measure and mark student’s workpiece and in turn can increase productivity.